Barrelled Water Sterilization & Filling Production Line
A fully integrated, modular production line for sterilized barrelled water — engineered for reliability, regulatory compliance, and site-specific adaptation across 15L–22L PC/ABS containers.
Highlights
- Modular architecture — scale capacity or add functions without full-line rework
- Triple-layer disinfection: internal wash + ozone + UV — validated for microbial reduction
- Single-operator oversight enabled by centralized HMI and fault diagnostics
- Factory-direct support from Huizhou: on-site installation, commissioning, and hands-on training
Specifications
- Compatible Container Sizes
- 18.9L standard PC barrel (also supports 15L, 20L, 22L non-standard variants)
- Rated Output Capacity
- 500–5,000 barrels per 8-hour shift; continuous 24-hour operation capable
- Filling Accuracy
- ±10 mL (dual-control
- Power Supply
- 380 V / 50 Hz; total power consumption
- Footprint (L×W×H)
- Approx. 22–35 m × 2.2 m × 2.4 m (includes conveyors and foundation clearance)
Engineered for Stability, Compliance & Scalability
Chuxin Mingwei’s barrelled water sterilization and filling production line is a turnkey solution designed for beverage producers requiring consistent output, microbial safety, and long-term operational stability. Built around real-world facility constraints — including source water quality, target standards (e.g., GB 19304-2023), available floor space, and desired automation level — the system delivers end-to-end control from empty barrel handling to finished product packaging.
Core Process Integration
- Empty Barrel Prep: Auto-loading → cap removal → high-pressure external brushing → steam or ozone pre-disinfection → inverted internal rinsing (multi-nozzle + pulse spray)
- Filling Stage: Constant-pressure quantitative filling (±10mL accuracy via electromagnetic flowmeter + servo valve), sterile air positive-pressure protection, auto liquid-level detection
- Capping & Inspection: Servo-controlled capping (adjustable torque), LED cold-light inspection (detects foreign particles, bubbles, fill-level anomalies), laser marking (date, batch ID, QR code)
- Secondary Packaging: Automatic label application (PVC/PE compatible), temperature-controlled shrink tunnel, multi-lane conveyor sorting
Technical Adaptability
The line supports diverse operational contexts: purified water, spring water, and mineral water production; integration with RO, UF, UV, or ozone upstream treatment systems; and flexible deployment in facilities with limited headroom or irregular layouts. Control architecture complies with IEC 61131 standards, featuring intuitive HMI interface, real-time parameter logging, and export-ready data reporting.
Why This Line Fits Your Project
This is not an off-the-shelf machine — it’s a site-engineered system. We begin by mapping your water source profile, daily capacity target (500–5,000 barrels/8hr), container specifications (15L–22L, Φ100–Φ120mm neck), and facility footprint. Then we configure module selection, power allocation, sanitation protocols, and operator training scope — all aligned with your validation, maintenance, and scalability goals.